Introduction
- Inherits the ease of use of standard hydraulic butt welding machines, offering one-click setup, stability, and reliability, adaptable to the needs of mass production in workshops.
- Arbitrary angle structural design breaks angle limitations, meeting the needs of various complex pipeline routes and irregularly shaped pipe fittings.
- Full process customization: Pipe diameter, pressure, temperature control, clamps, and control levels can all be freely combined to fit the workshop production scenario.
- Adaptable to complex workshop production conditions, impact-resistant, collision-resistant, and long-term stable, ensuring mass production efficiency.
The core design and manufacturing process of the equipment originates from Saemin's mature technology system, with over thirty years of experience in pipeline hot-melt welding, ensuring that every customized piece of equipment possesses consistent stability and durability, reducing workshop production failure rates, and improving production efficiency and welding qualification rates.
- Mature hydraulic drive provides stable pressure output and high butt welding accuracy, adapting to the needs of mass prefabrication in workshops.
- Key structures utilize mass-produced and validated solutions, resulting in low failure rates and simple maintenance, reducing workshop production downtime losses.
- Compliant with ASTM, ISO, DVS, and relevant domestic pipeline welding standards, fully adapting to engineering acceptance requirements without the need for additional compliance testing.
Technology features
We do not provide fixed models or standard parameters. Customization is available throughout the entire process from structure, size to control and configuration, perfectly matching your pipe diameter, wall thickness, angle, workshop production space and operation mode, exclusively adapted to the workshop prefabrication scenario:
1. Welding Specification Customization
Suitable for small to large diameter insulated PE outer protective pipes, designed exclusively according to the actual pipe diameter to meet the prefabrication needs of different specifications of pipe fittings.
Supports arbitrary angle welding: arbitrary angle elbows, tees, crosses, Y-type pipe fittings, special-shaped assemblies, with no angle restrictions.
Compatible with the welding of thermoplastic pipes such as PP and PVDF, adapting to the prefabrication needs of multi-material insulated pipes.
2. Structure and Function Customization
Frame: Fixed/foldable/narrow frame, suitable for different workshop space sizes.
Clamps: Wide clamps, narrow clamps, centering clamps, quick clamping mechanisms, improving the efficiency of mass production in the workshop.
Control: Manual/semi-automatic/full-automatic, touch screen/button panel, optional data recording, adapting to the needs of workshop production management.
Accessories: Flange stubs, pipe supports, hydraulic stations, independent operation platforms, safety protection, fully adapting to the workshop production scenario.
3. Working Condition Adaptation Customization
Optimized dust-proof and oil-proof structure for the workshop prefabrication scenario, adapting to the workshop production environment.
The rigidity and impact resistance of the machine body can be enhanced to adapt to the needs of batch handling and frequent operation in the workshop.
Supports overseas voltage and export packaging requirements to meet cross-border supply needs.
Exquisite Structural Design, Durable and Easy to Produce
1. Lightweight and High-Strength Body
The frame and fixtures are made of high-strength aluminum-steel material, which is light in weight, good in rigidity, easy to move and hoist in the workshop, and does not deform after long-term use, adapting to the needs of high-frequency operation in the workshop.
2. High-Strength Outer Clamps
Adopting the same casting process as automobile wheels, it has no air bubbles, dense structure, impact resistance and drop resistance. It is not easy to be damaged during handling and operation in the workshop, ensuring the continuity of production.
3. Core Components of International Brands
Seals: German brand sealing rings, high temperature resistant, aging resistant and long service life, reducing the frequency of workshop equipment maintenance.
Cables and plugs: Italian original configuration, reliable contact and safe and durable, adapting to the needs of long-term power-on operation in the workshop.
Control system: Equipped with American chips, stable operation and accurate response, ensuring welding accuracy and consistency of mass production.
4. Stable and Reliable Hydraulic System
The hydraulic cylinder and integrated valve block have undergone precision surface treatment, which is anti-corrosion and anti-rust; the pressure adjustment is smooth, and there is no impact during the welding process, ensuring uniform and consistent joints and improving the workshop welding qualification rate.
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