Automatic Butt Fusion Welding Machine 800-1600mm
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Automatic Butt Fusion Welding Machine 800-1600mm

Automatic Butt Fusion Welding Machine 800-1600mm

The 800-1600mm automatic butt fusion machine is designed for welding large-diameter pipes (800–1600mm, SDR 9–41) made of PE, PP, PPH, HDPE and PVDF. Compliant with DVS 2207-1 and ISO 21307 standards, it supports full-automatic welding processes via a handheld control box, ideal for high-efficiency, high-quality pipeline projects.

Products Description

 

The 1600mm automatic butt fusion machine (handheld control version) is designed for large-diameter HDPE/PP/PPH pipe welding, this fully automatic butt fusion machine supports 800–1600mm pipes (SDR 7–41) and complies with DVS 2207-1 and ISO 21307 standards. It features a modular frame with optional inner clamps, automatic flipping heating plate/facing tool, handheld control box, and a robust hydraulic system (380V/50Hz/3-phase, 52.85kW total power, 53.4cm² cylinder area), ideal for water, gas, and industrial piping projects.

Butt Fusion Machine-Welding machine manufacturer

 
 

Products Features

1

Wide Compatibility: 800–1600mm, SDR 7–41, works with PE/PP/HDPE/PVDF pipes

2

Full Automation: Pre-programmed cycles eliminate manual errors; controlled via handheld box

3

Precision Heating: ≤±5°C temperature difference; heating plate surface resistance <270°C

4

Safe Operation: Emergency stop, overload protection, and buzzer alerts

5

Durable Build: Cast alloy clamps and aluminum facing tool for long-term use

6

Data Traceability: Built-in logging with optional printing/USB export

 

Optional Accessories

 

1

Reduction Inner Clamps: For welding smaller pipe sizes within the 800-1600mm range.

2

Printer: For on-site printing of welding reports and historical data.

3

GPS/Beidou Positioning System: For global satellite signal reception and time synchronization.

4

Bluetooth Module: Available for Europe, the Americas, and select Middle Eastern regions for wireless connectivity.

5

Remote Connection Support: Enables our technical team to remotely troubleshoot and adjust software/hardware settings (by appointment).

6

USB Data Output: For exporting welding records to external storage devices.

Large diameter plastic pipe butt fusion machine

Products Advantages

 

  • Global Standards Compliant: Meets DVS 2207-1/ISO 21307 for reliable weld quality
  • High Efficiency: Automatic components reduce labor and improve speed
  • Flexible Control: Handheld controller enables safe, convenient operation
  • Complete Traceability: Supports data logging, printing, and export
  • Low Maintenance: Modular design and corrosion-resistant materials minimize downtime
  • Global Compatibility: Multi-system positioning and adaptable power options

Products Application

1

Water Supply & Drainage Projects: Large-diameter HDPE pipe networks for municipal water systems and wastewater treatment plants.

2

Gas Distribution Networks: High-pressure natural gas pipelines requiring reliable butt fusion joints.

3

Industrial Piping: Chemical, petrochemical, and mining applications using PP/HDPE pipes for corrosive fluid transport.

4

Energy Infrastructure: Power plant cooling systems and renewable energy projects with large-diameter plastic piping.

5

Municipal Engineering: Road, bridge, and tunnel construction involving HDPE/PP pipe installations.

 

Comparison of product parameters

Products name CNC Butt Fusion Welding Machine Products model

SKC-B1600A

Materials

PE, PP, PVDF

Diameter Range DN800-1600mm
Ambient Temperature

-10~40℃

Operating Voltage 380V±10 % ,50Hz~60Hz
Total Power 51.5KW Including: Heating Plate 35KW
Milling Cutter 11Kw Hydraulic Station 5.5Kw
IP Rating IP54 Overall Machine-to-Ground Insulation Resistance >1MΩ
Maximum Operating Pressure 14MPa Total Area of Cylinder Piston 88.36cm²
Hydraulic Oil 40~50(kinematic viscosity)mm2/s, 40℃ Hydraulic Oil Type 46#
Oil Tank Volume 45L Max Temperature Resistance Heating Plate Coating <270℃
Temperature Difference of Heating Plate Surface ≤±7℃ Total Net Weight, kg 7800

 

 

Company Overview

Saemin Welding Machinery Technology Co., Ltd. is a leading manufacturer of high-quality plastic pipe welding equipment, specializing in butt fusion machines, saddle fusion machines, and related accessories. With a focus on innovation and quality, we provide reliable solutions for industrial and municipal piping projects worldwide. Our products are designed to meet international standards, ensuring durability, precision, and safety for every welding application.

 

FAQ

Q1: What pipe sizes and materials can this machine weld?

A: It is designed for HDPE, PP, and PPH pipes from 800mm to 1600mm, compatible with SDR 9 to SDR 41 according to DVS and ISO standards.

 

Q2: Does it support automatic welding cycles?

A: Yes, the machine features fully automatic welding processes with pre-programmed parameters, controlled via the handheld operation box.

 

Q3: Can I weld smaller pipes with this machine?

A: Yes, optional reduction inner clamps are available for welding smaller sizes (800-900mm, 900-1000mm, etc.) within the 800-1600mm range.

 

Q4: What power supply is required?

A: The machine operates on 380V/50Hz/3-phase power, with a total power consumption of 52.85kW. A generator with a minimum of 53kW is recommended for on-site use.

 

Q5: Can welding data be exported or printed?

A: Yes, the machine supports data logging, with optional printer and USB data output for exporting historical welding records.

 

Q6: Is remote support available?

A: Yes, with prior appointment, our technical team can connect remotely to troubleshoot and adjust settings via the machine's hotspot.

 

 

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